Patterson Pope Blog

Palletized Storage Solutions for Warehouse Success

Written by Stuffey | Sep 28, 2023 6:34:30 PM

Warehouses play a pivotal role in the supply chain, serving as the heart of logistics operations. However, many warehouses grapple with issues that can hamper their efficiency and profitability: Inventory shrinkage can erode profits, an inefficient floor plan can cause chaos, and rust and damage can compromise the integrity of your pallet racks.

In this blog post, we'll explore some common problems warehouses face and how palletized storage solutions can be the key to overcoming these challenges to make your warehouse a well-oiled machine. 

Common Clutter Problems in Warehouses

Warehouses often serve as a temporary haven for goods, and this constant flow of products can lead to clutter that overstays its welcome and an ineffective workflow. 

Let’s discuss some of the most common tension points:

Inventory shrinkage

Inventory shrinkage is a significant concern for warehouse managers. Depending on the industry, it can occur due to product spoilage, accidents, or inaccurate inventory management. Palletized storage, particularly pallet flow racking, can help address this issue effectively.

You want to maintain visibility into your stock without sacrificing storage reliability and durability. Whether you have many SKUs, revolving stock, or bulky goods to store, carton flow rack solutions help minimize pick zone congestion by separating load and pick aisles for greater efficiency.

With optimized picking processes and more visible inventory information, pallet flow racking ensures that your products are easily accessible while reducing the risk of inventory shrinkage so that maximum product makes it into the hands of your consumer.

Inefficient Floor Plan

A poorly configured warehouse layout can cause a host of inventory management challenges. Less stock takes up more space while your picking time increases. To maximize your floor plan and revenue, consider innovative solutions like the ActivRAC Industrial Mobile Shelving System.

Increase your storage capacity per square foot without costly expansion or productivity disruption with an ActivRAC Industrial Mobile Shelving System. One moving aisle of ActivRac can replace multiple dedicated aisles of static shelving in the same footprint, providing a compact warehouse floor plan that can significantly boost revenue. 

Additionally, Cantilever racking can optimize floor plans for odd-shaped, lengthy, or bulky items.

For Viking SupplyNet, the Cantilever racking solution enabled storage of four times as many goods in a given area while enhancing ease of access and productivity. Regional Operations Manager at Viking SupplyNet, Paul Slivka, said, “The Cantilever racking proved to be a game-changer, enabling the company to store four times as many goods in a given area while enhancing the ease of access and productivity.”

Rust and damage to pallet racks

Rust can compromise the structural integrity of warehouse shelving, leading to safety concerns, product loss, and increased repair and maintenance costs. Cantilever racking solutions are available in a galvanized finish to combat rust, adding longevity to their list of benefits.

Heavy and resistant to damage, cantilever racking solutions mean heavy-duty storage suited to protect your heavy items. Build up to make the most of vertical space or save on horizontal space with an I-beam design that features racks on both sides of the structurally sound back column. The resulting storage solution offers high abuse resistance, structural integrity, and the ability to repair the structure while in place.

In addition to rust resistance, the damages posed by forklift accidents or warehouse relocation are no problem for robust options like Push Back Racking, Drive-In Racking, and Selective Pallet Racking. These systems maintain structural integrity even in the face of constant dismantling and relocation, thanks to high-quality structural steel.

Palletized Racking Solutions for Every Warehouse

In the ever-evolving landscape of warehousing and logistics, staying competitive requires a keen eye for efficiency and a commitment to excellence. 

As we've explored the common challenges warehouses face, from inventory shrinkage to inefficient floor plans and the persistent threat of rust and damage to pallet racks, it's abundantly clear that these issues can profoundly impact your bottom line.

However, there is a silver lining – palletized racking solutions. These innovative and adaptable systems offer more than just a remedy; they serve as your warehouse's steadfast ally in the quest for operational excellence.

To learn more about optimizing your warehouse storage and finding the ideal palletized storage solution, download our eBook, Industrial Storage 101. Discover how these innovative solutions can transform your warehouse, streamline operations, and increase revenue.

Say goodbye to clutter and inefficiency and welcome a new era of productivity and profitability.