Lineside Storage Solutions: Keep it Close, Keep it Lean

By Stuffey | March 19, 2024

Think of lineside storage as the best tool belt a worker can have – it puts everything your workers might need right next to the job at hand. With lineside storage, all necessary tools, components, and materials are located where they’re needed most – right next to your workers on the production line. 

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Lineside storage ensures everything a worker needs is within reach, minimizing downtime, maximizing productivity, and creating a seamless flow from component to assembly. This approach is vital across the supply chain, benefiting retail and third-party logistics providers by optimizing space and improving efficiency in every corner of the industrial landscape.

Resolving Manufacturing and Assembly Bottlenecks

By ensuring materials are precisely where they need to be, lineside storage eliminates costly treks across plant floors and keeps the rhythm of production flowing. The result is quicker picks, reduced handling time, enhanced Just-In-Time (JIT) operations, and the agility to respond to fluctuating demands.

The process is completely visible so line workers can keep a closer eye on quality control. Plus, materials are on hand, so any errors in production can be quickly spotted and corrected. Finally, these solutions streamline operations, maximize space, and enhance the overall quality of your production environment.

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The Role of Carton Flow Racks

Imagine a shelf that moves your products to the front, ready for pick-up without the need for constant searching – that’s the power of carton flow racks. These racks offer considerable improvements in inventory accessibility and picking accuracy. 

By enabling a First-in/First-out (FIFO) flow of materials, these racks reduce congestion in the pick zone and optimize space, enhancing worker safety and operational agility. By reducing the physical strain on your workers, you’re able to make your process less about the grind and more about results.

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Carton flow racks adapt to the items you stock and how often they change. The shelves are tough, ready to fit into your current setup and handle everything from the lightest gadgets to the bulkiest boxes. And with options like tilt trays and clipless track systems, setting up and switching things around when you need them is quicker than ever.

Each rack can be reshaped, resized, and reimagined to fit the unique twists and turns of your business, creating a space where everything flows seamlessly.

Lineside Storage and Lean Manufacturing

Our lineside storage solutions and carton flow racks operate on a FIFO basis and are an ideal choice for anyone looking to streamline their operations with lean methodologies

With these solutions, your business enables a smooth, continuous flow of materials. That flow aligns perfectly with the lean focus on reducing waste. Plus, with the adaptability to fit various product sizes and weights, these racks also emphasize the lean principle of flexibility. 

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Think of these racks like a control valve for your inventory, ensuring you’re not overloading your production line with unnecessary components. And their configuration can be adjusted and optimized as your processes evolve and improve, ensuring they’ll evolve alongside your business. 

Do More with Less

Lineside storage solutions play a crucial role in the manufacturing process. They’re not just about keeping things organized, they’re about doing more with less, enhancing your workflow, and embracing the heart of lean manufacturing. 

Implementing these solutions, with their “first-in-first-out” design, paves the way for a workflow that’s smooth, adaptable, and forward-thinking. With lineside storage solutions, you can increase efficiency and enhance space utilization throughout your operations. To learn more, contact a representative from Patterson Pope today.

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Stuffey

About Stuffey

To say that Stuffey was made for this role would be an understatement. A life long hoarder, Stuffey understands how the Laws of Stuff can wreak havoc in the real world of an organization’s space. Now as part of his reformation, he is committed to passing on to you his secrets in our battle against the tyranny of STUFF.

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